Product Description
Our perfume filling system employs an advanced vacuum-based filling principle that represents a significant improvement over conventional volumetric methods. The fundamental challenge in premium perfume packaging lies in the inherent dimensional variations in glass bottles - while aesthetically minimal, these subtle differences in internal capacity mean that identical fill volumes will result in inconsistent liquid levels across different bottles. This level variation creates an unacceptable visual discrepancy in luxury product presentation.
To address this critical quality concern, our production line utilizes a sophisticated vacuum equal-liquid-level filling methodology. This innovative approach ensures that every bottle achieves perfect liquid level consistency regardless of minor variations in internal bottle geometry. The system operates by creating a precise vacuum environment that automatically compensates for capacity differences, guaranteeing that the liquid surface aligns perfectly at the designated fill line on every container. This results in a perfectly uniform presentation that meets the exacting standards of the fragrance industry.
The system's remarkable adaptability allows for quick changeovers between different bottle designs and sizes. Operators need only replace the bottle holder mold and make minor adjustments to accommodate new container specifications. This flexibility significantly reduces downtime during production changeovers while maintaining the system's precision performance across diverse packaging formats.
An essential feature of our filling technology is the integrated drip-prevention mechanism in the filling nozzles. This sophisticated anti-drip system employs precision-engineered seals and retraction technology that completely eliminates residual dripping after each filling cycle. This not only preserves product integrity and prevents waste but also maintains impeccable cleanliness throughout the production process, ensuring that both equipment and packaging remain free from cosmetic defects.
Technical Advantages in Detail:
The vacuum equal-level system utilizes laser positioning technology to detect the precise fill point on each individual bottle, then adjusts the vacuum parameters in real-time to achieve perfect level alignment. The programmable logic controller (PLC) manages all operational parameters, storing specific recipes for different product lines and enabling repeatable accuracy across production batches.
The modular mold design allows for rapid changeovers, with most bottle transitions requiring less than 15 minutes to complete. All contact surfaces are manufactured from pharmaceutical-grade stainless steel and compatible polymers to ensure product purity and prevent contamination or chemical interaction with the delicate fragrance compounds.
Furthermore, the system incorporates automated calibration protocols that continuously monitor and adjust filling parameters to account for environmental factors such as temperature and atmospheric pressure variations. This ensures consistent performance regardless of external conditions, maintaining the highest quality standards throughout extended production runs.
This comprehensive approach to precision filling represents the perfect marriage of mechanical engineering and process control technology, delivering the level of consistency and quality that discerning perfume manufacturers require for their premium products. The system's robust construction and precision components ensure long-term reliability while maintaining the exacting tolerances necessary for luxury goods production.
| Bottle specifications |
(Diameter/Height)20-120mm |
| Cap specifications |
One type |
| Capping cap diameter |
Actual cap size, customizable |
| Applicable range |
3-120ML,customizable |
| Production capacity |
20-30 per minute (single head); 30-50 per minute (double head) |
| Filling error |
<±1% |
| Automatic capping rate |
>99% |
| Power supply |
220V 50Hz |
| Power |
1.5kw |
| Noise |
≤70dB |
| Weight |
Approximately 400kg |
| Dimensions |
2130*1220*1370 |
Q1:How do you guarantee your quality and service? We have serious QC team to control the details from the small parts to the assembled machine. And our service and technical team are glad to answer and solve all problems if you meet during using our products.
Q2:What is your WARRANTY? One year warranty for the brand-new machine, and whole life after sale service, eg. spare parts, technical support etc.
Q3:How to pay? (Payment term) T/T, L/C, PayPal, Western Union, Cash even credit Card are all accepted.
Q4:How long could you finish the machine after placing the order? (Delivery time) Normally: 15-30 days, if for stock products, it will be around 3 days.
Q5:Do you mind if we are agents? End users and agents are both welcome. And now we are recruiting Global Agents/Wholesalers!!! Join Grand Machinery & Discover More.
Q6:More questions are appreciated Pls contact us freely if you have any other question or need.
Service1: We will take the professional videos for machine installation, operation and mould changing at our cost. This is unique service of us and ensures you the best machine running in the future.
Service2: We will dispatch engineers to your site for machine installation and commissioning, and also do the training for your technicians.
Service3: We make guarantee of the machine for 12 months. During this warranty period, the seller will provide free spare parts that caused by the machine's quality within 10 days by fast courier upon receipt of buy's notice. we will also provide one set of spare parts/wear & tear parts to customer along with the shipment of the machine.
Service4: We warmly welcome the suggestions from customer to make us grow better and produce better machine along with providing better service to customer, and create more value for customer.
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